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If you have a product that needs to travel for shipping, protection is paramount. Custom foam packaging solutions can protect sensitive or fragile items during shipping. At Infinity Packaging Solutions, serving greater San Diego, Los Angeles, Encinitas, Orange County and nationwide, we provide you with a large selection of custom and stock foam Packaging, EVA Foam inserts for shipping boxes, whether that means wine shippers or foam roll. Our foam packaging is ideal for safeguarding:

  • Wine bottles
  • Food (frozen items, cakes, fruit)
  • Electronics
  • Giftware
  • And so much more!
Custom Foam Packaging
Custom Foam Packaging
Custom Foam Packaging

Custom Foam Packaging for Boxes and Shipping

While we offer stock foam insert options, there comes a time when you need something custom made. Using an extensive selection of high-quality foam and a comprehensive set of manufacturing techniques, Infinity is able to design and build custom foam packaging for any product. We also provide custom printed boxes to hold custom or stock foam inserts. Our foam shapes are created using the following state-of-the-art, sophisticated equipment:

  • Foam convoluters
  • Hot wire tracing machines aided by computers
  • Water jet cutters
  • Die cutters

With this technology, we can cut any shape, including custom wine shippers, liners, edge protectors, corners, and end caps.

Types of Foam Packaging

Our custom foam inserts use top-quality foam. If you don’t know which type of foam will work best for your product, talk to a team member at Infinity Packaging Solutions today. We’ll walk you through all of your protection options. Types of foam that we use are:

  • Eva Foam
  • Polypropylene
  • Polyurethane
  • Polyethylene
  • Polylam
  • Die-cut, molded, and fabricated Expanded Polystyrene
Custom Foam Packaging
Custom Foam Packaging
Custom Foam Packaging

Infinity Packaging Solutions Assists You with Design

It takes knowledge and experience to create a usable foam insert. Our engineering team has been diligently working for years in the same field and is eager to help you create custom foam packaging that keeps your product cool and safe until it reaches its destination. We’ll even provide you with samples to determine how your products will fit before you decide on a production run.

Every customer’s foam packaging needs are different and require an evaluation of existing packaging, issues and challenges related to it, and any new packaging requirements. Choosing the proper custom foam padding and the refining the packaging materials’ physical performance is only made possible through a proper examination of the project’s specifications.

Just let us know the specifics of the product you’re trying to package and its use. Infinity Packaging Solutions will recommend the best options to meet your needs and budget. Also, be sure to ask us about shipping cases and boxes to accompany your custom foam packaging for a complete shipping solution. Call us today at 760-402-3364 or contact us online to get a free consultation and quote.

Frequently Asked Questions About Custom Foam Packaging

1. What is custom foam packaging and why is it important for shipping delicate items?
Custom foam packaging involves designing foam inserts and cushioning specifically for your product to ensure maximum protection during transit. Foam packaging is critical for fragile or sensitive items such as electronics, wine bottles, and specialty foods because it absorbs shocks, prevents damage, and maintains product integrity during shipping.​
2. What types of foam materials can be used in custom packaging solutions?
A range of foam materials is available, including EVA foam, polyethylene, polyurethane, polylam, polypropylene, and expanded polystyrene (EPS). Each type offers different densities, cushioning properties, and features like anti-static protection, making it possible to tailor packaging to match specific product and shipping requirements.​
3. How is custom foam packaging manufactured?
Custom foam packaging is created using advanced techniques such as CNC cutting, water jet cutting, die cutting, and hot wire tracing. These methods enable manufacturers to produce intricate shapes and precise inserts that fit your product perfectly, ensuring optimal protection and a professional appearance.​
4. Can foam packaging be customized for specific products and applications?
Yes, custom foam inserts can be engineered for almost any size, shape, or function, including wine shippers, electronics, food containers, and giftware. Designs can be tested and refined using prototypes to ensure the best fit, protection, and presentation before full production.​
5. What are the benefits of using EVA foam inserts in shipping boxes?
EVA foam is known for its excellent durability, flexibility, and cushioning properties, making it a top choice for protecting sensitive products during shipping. EVA foam inserts can be custom-shaped to hold products securely, reducing movement and minimizing damage risk while providing a premium unboxing experience.

The most competitive prices with the
highest quality materials and unparalleled service.

30+

Years of
Experience

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Types of
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Designers

3000+

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